SKS
Tool-
construction

SKS tool design SKS tool design

Our engineers create tools for our customers that they could not have built better themselves

With us, customers never get out of step. This is because we are able to seamlessly map the entire process chain, from consulting and project development to toolmaking, production and logistics. And to step in flexibly when it comes to developing products ready for series production. For example, mudguards and other high-quality bicycle components for our customer SKS – one of the leading manufacturers of bicycle accessories.

Customer SKS
Industry Bicycle accessories
Automotive
Services Toolmaking consulting Project management
Plastics EPB
TPE
PP
PA6

Skip to the section:

The challenge

Complex project management and our client’s entry into another industry

For a particularly complex project, our customer SKS needed a strong partner with cross-industry experience and great capacity in toolmaking. Among other things, SKS wanted to design an article for the automotive industry, which was still unknown to them at the time. And as colleagues in plastic injection molding, they knew that we were at home in this field and knew what was important. That’s why they turned to us.

We were faced with the task of designing tools for a large number of articles in just one year. We had to meet the process requirements of two industries that could hardly be more different. From the best cost-function ratio in the bicycle industry to the highly complex, precise and precisely documented processes in the automotive industry. The articles were also quite diverse – mudguards, an assembly for an air pump, a sealing ring. So we had to cover a wide range of plastics in the project at the same time.

Our solution

Simplify complexity and advise at eye level

Quality management and approval processes are much stricter in the automotive industry than in the bicycle industry. This is why we needed know-how and experience in both sectors for this multifaceted project – just right for us. We worked closely with SKS, particularly during the engineering phase of the 2K sealing ring for car steering columns. This enabled us to enable our customer to implement automotive projects independently in the future.

When the concepts for all the tools were ready, we switched on our network. Because even for our tool shop, 22 tools in just one year was a bit too much of a good thing. So we had some of the tools manufactured by our long-standing partners. Of course, our know-how was still involved, as the design sovereignty and therefore the entire responsibility lay with us. For this reason, we also carried out our feasibility studies and samples for all items in-house.

To ensure that each individual tool is process-capable and precisely meets the requirements of the respective industry, we also injection molded the first series in each case. And from EPB, TPE and PP to PA6, we achieved the best results with a wide variety of plastics.

The result

Tools ready for series production and a successful entry into the industry for SKS

Together with our partners, we managed to design and build 22 tools and get them ready for series production within a short space of time. We managed the complex requirements of the project and were SKS’s point of contact at eye level in all project phases. The result of our toolmaking and project coordination: SKS received fully constructed assemblies and tested tools on the agreed date. This meant that SKS was able to present its customers with the latest high-quality bicycle components on time. And together we steered its business in the automotive sector onto a successful course right from the start.

Here, too, we have made the impossible possible

  • John Deere hydraulic hose holder and clamp

    Our solutions help to ensure that harvests can be harvested all over the world.

    Learn more
  • Witte locking cylinder

    Our developers help to make glove compartments more forgiving

    Learn more
  • Schell pressure flush cartridge

    Our specialists make sure you feel good every time you go to the toilet.

    Learn more